Listen to 2009 World Barista Champion Gwilym Davies narrate this lesson
Grinding is the process of applying stress to a material to break it up into smaller particles. Two types of stress are applied during grinding: compression, in which the material is pressed against a surface, and shear, in which force from two different directions is applied to different parts of the material.
Under compression stress, fractures are created anywhere the material has a weakness, until the fractures join together to burst the material into a number of randomly sized and shaped particles. Shear stress, on the other hand, generally creates fractures along the plane of shear, as shown in the diagram, leading to a more uniform particle size and shape and more even extraction.
The most effective grinders use both kinds of stress: compression in the first stage, called ‘pre-breaking’, to crush the beans and produce pieces roughly 1 millimetre in size, followed by shear stresses in the second stage, called ‘grinding’ or ‘finishing’, where the sharp burr edges move against each other to ‘cut’ the broken pieces into particles of a more uniform size. (M Petracco, 2005)
The cutting-type action of this second stage is essential to produce ground coffee with particles of suitable size and shape for brewing (RJ Clarke, 1987). Impact grinding, such as takes place in blade grinders, uses only compression forces and so cannot produce a defined particle size or shape. This is also one reason that sharp burrs are so important: as burrs become blunter, the particles are subjected to more compression and less shear, producing more random particle sizes and shapes.
Commercial espresso grinders use either flat or conical burrs, and the coffee is passed through a small gap between rotating teeth that cut the coffee fragments into the desired particle size. Conical burrs are popular in espresso grinders,